Separation cassette.
When flow determines
separation efficiency.
Separation cassettes made of technical knitted wire mesh are used wherever aerosols, mist, droplets, or particles must be reliably separated from an air stream. Their performance is not derived from the filter medium alone, but from the precise interaction of flow, surface area, geometry, and structure.
This is exactly where our strength lies: We do not simply manufacture separation cassettes to size, but configure them so that they function reliably under the real flow conditions of your system.
You are currently viewing a placeholder content from YouTube. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.
More InformationFor industrial filtration, separation technology, and commercial kitchen technology. Precisely designed. High-quality manufacturing.
The model from nature: the gill
Fish gills impressively demonstrate how high efficiency is created where flow is specifically guided and effective surface area is used intelligently. This exact principle is also crucial for separation cassettes.
Because the performance of a separation cassette depends significantly on the actual flow conditions in the system. Air volume, velocity, pressure conditions, medium, and installation situation directly influence the separation effect.
That is why we precisely coordinate our separation cassettes with these conditions. Through the targeted configuration of knitted mesh structure, packing density, wire diameter, and geometry, we create solutions that not only fit constructively but function fluid-dynamically.
What nature demonstrates, we precisely advance for industrial applications.
Your advantages at a glance.
Our separation cassettes offer:
through coordinated
flow guidance
through precisely
configured
knitted mesh structures
design for real
system conditions
maintenance-friendly
construction
through modern
laser technology
development, and
manufacturing from a
single source
Auslegung für reale
Anlagenbedingungen
durch präzise
konfigurierte
Gestrickstrukturen
Abscheideleistung
durch abgestimmte
Strömungsführung
Entwicklung und
Fertigung aus einer
Hand
durch moderne
Lasertechnik
langlebige und
wartungsfreundliche
Bauweise
- individual design for real system conditions
- high separation efficiency through coordinated flow guidance
- effective surface area through precisely configured knitted mesh structures
- technical consulting, development, and manufacturing from a single source
- high dimensional accuracy through modern laser technology
- robust, durable, and maintenance-friendly construction
This combination makes knitted wire mesh an indispensable material for many industrial applications.
Why flow
is the key.
In almost every filtration system, the flow determines how efficiently a system works. Where the medium is accelerated, diverted, calmed, or unevenly distributed, the separation behavior, pressure drop, and service life also change.
That is why we do not view separation cassettes in isolation, but as a functional component of an overall fluid-dynamic system. It is not just the material that counts, but also the question of how the medium is guided through the cassette
and how its structure is coordinated with the application.
This results in solutions that unfold their performance not just theoretically, but in the actual process.
Precisely coordinated
with your application.
Every system brings its own fluid-dynamic requirements. That is why we do not develop one-size-fits-all solutions, but configure our separation cassettes specifically according to the local conditions.
In doing so, we take into account, among other things:
- Volume flow and flow velocity
- Type of medium and separation task
- System geometry and installation situation
- Temperature and corrosion stress
- Desired separation efficiency and service life
- Requirements for cleaning, maintenance, and handling
The result is a separation cassette that is not just easy to install, but unfolds its full effect within the system.
Designs.
Filter sizes
Thanks to modern laser technology, we realize almost all sizes – single-part or multi-part. We manufacture separation cassettes starting from a filter height of 10 mm.
Geometries
In addition to classic rectangular filter cassettes, we also manufacture cylindrical designs, filter discs, and individual special geometries – always coordinated with the respective flow situation and structural requirements.
Constructive variants
Our separation cassettes can be realized in numerous technical designs, including with:
- variable wire diameter
- cover made of expanded metal, wave grid, or welded mesh
- frame as a welded or riveted version
- filter mats made of knitted mesh or combined filter media
- drain holes and drain openings
- handles, snap-in brackets, slide-in sheets, enclosures, or laser engravings
This allows both functional as well as assembly- and maintenance-specific requirements to be precisely implemented.
Materials.
We process all common acid- and heat-resistant as well as high-alloy stainless steels, as well as aluminium and galvanised iron. Other materials and special materials are available on request.
The material selection is always based on the medium, temperature, chemical stress, and operating environment. This ensures that the separation cassette remains permanently efficient and process-reliable.
Typical applications of separation cassettes.
Our separation cassettes are used wherever flowing media must be cleaned, separated, or guided in a process-reliable manner. Typical areas of application are:
- Wet and dry separation
- Oil and emulsion mist separation
- Dust removal
- Industrial filtration systems of various separation technologies
- Droplet separation (demister) in process engineering
- Ventilated ceilings and extractor hoods in commercial kitchen technology
- Other ventilation and process-related applications
Depending on the application, special material combinations, defined geometries, or constructive adjustments are required. This is exactly where we combine manufacturing expertise with technical understanding of flow and function.
Even for demanding flow conditions.
Not every system works under standard conditions. Confined installation spaces, strongly varying volume flows, or aggressive media often require an individually conceived solution.
That is exactly why we also manufacture separation cassettes in special designs – with adapted geometry, specific knitted mesh structure, and constructive details that are exactly coordinated with the respective installation situation. This turns technical knitted wire mesh into a separation solution that works reliably even under difficult conditions.
SEPARATION CASSETTES MADE IN GERMANY
Quality for us does not begin in production, but already in the understanding of the application. On this basis, separation cassettes are created that are technically well-thought-out, precisely manufactured, and permanently resilient.
For our products, we predominantly use high-quality materials from Germany and the EU. Through precise laser processing in the sheet metal area, we achieve high dimensional accuracy and reproducible results. Continuously further developed machine systems also enable economical and resource-saving production.
The result is separation cassettes with high quality, short delivery times, and a manufacturing standard you can rely on.
Data sheets for separation cassettes.
For technical evaluation and planning, we provide you with the most important documents for our separation cassettes in a clear format. This allows you to quickly find the specifications you need for design and inquiry.
From understanding comes innovation and function.
Those who understand flow can better conceive filtration. That is why we continuously develop our separation cassettes further – together with customers, project partners, and with a clear view of practical requirements.
Our goal is not just to manufacture components, but to create solutions that are technically sensible, economically viable, and permanently convincing in operation.
Technical consulting included.
A high-performance separation cassette is not created by chance. It is the result of experience, technical understanding, and precise design.
That is why we accompany our customers not only as a manufacturer, but as a partner who considers the fluid-dynamic requirements of the application and translates them into a functioning solution.
Frequently asked questions about separation cassettes.
Why is flow so important for separation cassettes?
Because it directly influences how efficiently particles, aerosols, or emulsion mist are separated. Flow velocity, pressure conditions, and flow-through directly affect separation efficiency and service life. That is why we design every cassette for the real flow conditions of your system.
Can separation cassettes be individually customized?
Yes. Through knitted mesh structure, packing density, wire diameter, geometry, and frame design, we adapt every cassette to your installation situation and separation task. We do not manufacture from a catalog, but according to the requirements of the specific application.
What geometries and sizes are possible?
We manufacture rectangular filter cassettes, cylindrical designs, filter discs, and individual special geometries – single-part or multi-part and starting from a filter height of 10 mm. Thanks to modern laser technology, we realize almost all dimensions with dimensional accuracy.
Which materials do we process?
We process all common acid- and heat-resistant as well as high-alloy stainless steels, as well as aluminium and galvanised iron. Other materials and special materials are available on request. The selection is based on the medium, temperature, chemical stress, and operating environment.
In which industries are separation cassettes used?
Typical fields of application are industrial filtration systems, wet and dry separation, oil and emulsion mist separation, and dust removal. They are also used in commercial kitchen technology in ventilated ceilings and extractor hoods.
How do separation cassettes affect pressure drop?
Every separation process creates a certain pressure drop. Through mesh size, packing density, and knitted mesh structure, we specifically coordinate the ratio of separation efficiency and pressure drop for your system – for high efficiency with reasonable energy expenditure.
Can separation cassettes be cleaned and reused?
In many cases, yes. Knitted wire mesh is robust and, depending on the material and contamination, can be cleaned multiple times. Through drain holes, geometry, and material choice, we already take cleaning, maintenance, and handling into account during the design phase.
Do we also support you with the design?
Yes. We accompany you from the first inquiry through the fluid-dynamic design to manufacturing. Describe your application to us – volume flow, medium, temperature, and installation situation – and we will develop the right separation solution together.
Let's talk about your application
Do you need a separation cassette for a specific installation situation or are you looking for a solution for special fluid-dynamic requirements?
We support you from design to manufacturing – precise, solution-oriented, and with a clear understanding of industrial processes.